Bajaj House

B-136 Sector-63 Noida
Uttar Pradesh 201301, India

+91 120 463 9950
+91 120 463 9951-99

Fully Automatic Fruit & Vegetable Processing & Packaging Equipments

Fully Automatic Plant for Beverage Processing and Packaging for Packaged Drinking Water, Juice, Carbonated Beverages, Energy drinks with end packaging options in Glass / PET bottles / Cans / Aseptic pouch etc.

PROCESS FLOW LINE FOR MANGO / GUAVA / PAPAYA

This process line can handle all kinds fruits with similar characteristic. This processing line has high level of automation, low labour intensity, ease of operation, safe functioning and low operation cost. The line adopts hygenic processing, it can be cleaned thoroughly and has high level of sanitation.

The king of the fruits, Mango is one of the most popular, nutritionally rich fruits with unique flavour, fragrance, taste, and health promoting qualities, making it numerouno among new functional foods, often labelled as “super fruits.” Mango is one of the delicious seasonal fruit grown in the tropics. The tree is believed to have originated in the sub-Himalayan plains of Indian subcontinent.

Guava is another tropical fruit rich in high-content nutrients. With its unique flavor, taste, and health-promoting qualities, the fruit easily fits in the new functional foods category, often called “super-fruits.” It is an evergreen, tropical shrub or low-growing small tree which originated in the central Americas. Adaptability makes it a favourite commercial crop in some tropical areas.

Papaya Deliciously sweet with musky undertones and a soft, butter-like consistency, it is no wonder the papaya was reputably called the “fruit of the angels” by Christopher Columbus. Once considered quite exotic, they can now be found in markets throughout the year. Although there is a slight seasonal peak in early summer and fall, papaya trees produce fruit year round.

Raw Material End Product Production Capacity Solid Content (deg. Brix) End-product Packing
Mango Pulp/Juice Concentrate 1 to 10 MT/hr 14-16/ 28-30 Tin Cans/Aseptic Bag / PET Bottle
Guava Pulp/Juice Concentrate 1 to 10 MT/hr 8-9/ 18-20 Tin Cans/Aseptic Bag / PET Bottle
Papaya Pulp/Juice Concentrate 1 to 10 MT/hr 10-11/ 20-22 Tin Cans/Aseptic Bag / PET Bottle

PROCESS FLOW LINE FOR TOMATO / CARROT

Tomato is the edible, often red fruit/berry commonly known as a tomato plant. The species originated in the South American Andes and it is used as a food originated in Mexico, and spread throughout the world. Its many varieties are now widely grown, sometimes in greenhouses in cooler climates. Tomato is consumed in diverse ways, including raw, as an ingredient in many dishes, sauces, salads, and drinks. Botanically a fruit rich in lycopene, it is considered a vegetable for culinary purposes and has may have beneficial health effects.

Tomato paste is a thick paste made by concentrating tomatoes to reduce moisture, straining them to remove the seeds and skin, and cooking them again to reduce them to a thick, rich concentrate. In contrast, tomato purée is a liquid with a consistency between crushed tomatoes and tomato paste, and consists of tomatoes that have been boiled briefly and strained.

Carrot is a root vegetable, usually orange in colour, though purple, red, and yellowish varieties exist. It has a crisp texture when fresh. The most commonly eaten part of a carrot is a taproot, although the greens are sometimes eaten as well. The domestic carrot has been selectively bred for its greatly enlarged and more palatable, less woody-textured edible taproot. Carrots are widely used in many cuisines, especially in the preparation of salads, pulps and juices as a tradition in many regional foods. Carrots are available throughout the year, locally grown carrots are in season in the summer and fall when they are the freshest and most flavourful. Carrot roots have a crunchy texture and a sweet and minty aromatic taste, while the greens are fresh tasting and slightly bitter.

Raw Material End Product Production Capacity Solid Content (deg. Brix) End-product Packing
Tomato Juice/Puree/Paste/Ketchup 1 to 10 MT/hr 4-5 / 12-16 / 28-30 Tin Cans/ Glass/PET Bottles/Aseptic Bag
Carrot Juice/Pulp Single Strength 1 to 10 MT/hr 8-9 Tin Cans/ Glass/PET Bottles/Aseptic Bag

PROCESS FLOW LINE FOR CITRUS FRUITS

Oranges are classified into two general categories, sweet and bitter, with the former being the type most commonly consumed. Popular sweet-varieties include Valencia, Navel, Persian varieties, and blood orange. Available in the market all-round the year, oranges are the most common citrus fruits consumed world over. They are not only popular for their raw & pulpy slices, juicy nature, tangy and sweet flavour but also for their goodness of Vitamin C. Tangerines are related varieties of oranges distinguished by loose, easily peeled shin (pericarp) and sweet juicy flesh (arils).

A wide range of citrus fruits of similar characteristic can be processed on this line. The end product is pure flavour, bright colour, and with a high material usage percentage. This processing line has high level of automation, low labour intensity, ease of operation, safe functioning and low operation cost. The line adopts hygenic processing, it can be cleaned thoroughly and has high level of sanitation.

Raw Material End Product Production Capacity Solid Content (deg. Brix) End-product Packing
Orange Single strength Juice/Concentrate 1 to 10 MT/hr 9-11 / 55-65 Tin Cans/Aseptic Bag/PET Bottles

PROCESS FLOW LINE FOR APPLE / PEAR / PINEAPPLE

This line is ideal for processing of clarified juice from a wide range of raw fruits like apple, pear and pineapple which have similar characteristic. The procedures is to crush the whole fruit in a Fruit/Hammer Mill. The crushed fruit is called mash which is then passed through a Belt Press to get the high yield of juice. The end-product thus received has pure flavour, bright colour, and high material usage percentage. This processing line has high level of automation, low labour intensity, ease of operation, safe functioning and low operation cost. The line adopts hygienic processing, can be cleaned thoroughly and has high level of sanitation.

Apple: Delicious and crunchy, apple is one of the most popular and favourite fruits among the health conscious and fitness lovers who firmly believe in the concept of “health is wealth.” This wonderful fruit is packed with rich phyto-nutrients that, in the true sense is indispensable for optimal health. Certain antioxidants in apple have several health promoting and disease prevention properties, and thereby, truly justifying the adage, “an apple a day keeps the doctor away.” Apart from health care and nutrition, it is also known for medicinal values.

Pear: Sweet, delicious and rich flavoured pears offer crunchiness of apples yet juicy as peach and nectarine. They are widely popular, particularly in the whole of the northern hemisphere, for their unique nutrient qualities. It is said that pear is related to the apple. Unlike apples though, most pear varieties have paper-thin skins which are not easy to peel. The skins vary in colour – yellow, green, brown, red, or a combination of any of these colours. The light colour flesh of pears is juicy, sweet and usually mild. Its texture is soft and buttery and some varieties have grainy flesh.

Pineapple: is one of the most prized and popular fruits. Also known as “ananas” has an interesting history to narrate. The fruit is actually indigenous to Paraguay, in South America from where it spread to the South and Central Americas and to the West Indies. The pineapple is a tropical plant with edible multiple fruit consisting of coalesced berries, and the most economically significant plant.

Raw Material End Product Production Capacity Solid Content (deg. Brix) End-product Packing
Apple Single strength Juice/Concentrate 1 to 10 MT/hr 10-12 / 70-72 Tin Cans/Aseptic Bag/PET Bottles
Pear Single strength Juice/Concentrate 1 to 10 MT/hr 9-11 / 70-72 Tin Cans/Aseptic Bag/PET Bottles
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